Marine biofouling, such as barnacle and algae accumulation on propellers, can significantly reduce efficiency, increase fuel consumption, and impact vessel maneuverability. To prevent this, several effective strategies can be employed: applying anti-fouling coatings (self-polishing, silicone-based, or copper-based), utilizing ultrasonic anti-fouling technology, selecting propeller materials resistant to biofouling (such as stainless steel or copper alloys), performing regular maintenance (high-pressure cleaning and mechanical removal), and optimizing vessel operations (maintaining higher speeds and avoiding prolonged docking in high-fouling areas). By implementing these measures, shipowners can enhance propeller performance, improve fuel efficiency, and reduce maintenance costs.
Anti-fouling coatings are one of the most common and effective solutions. Some popular types include:
- Self-Polishing Coatings (SPC): These coatings release active agents over time, preventing marine organisms from attaching to the propeller.
- Silicone-Based Low-Friction Coatings: These create a smooth surface, making it difficult for biofouling to adhere while also reducing drag and improving fuel efficiency.
- Copper-Based Coatings: Copper compounds naturally deter barnacles and other marine organisms.
Ultrasonic anti-fouling systems emit high-frequency sound waves that disrupt the attachment process of barnacle larvae and algae without affecting the propeller’s functionality. This method is environmentally friendly and widely used in yachts and commercial vessels.
Different materials affect the likelihood of biofouling:
- Stainless Steel Propellers: Their smooth surface makes it harder for marine organisms to attach compared to aluminum.
- Copper Alloy Propellers: Copper naturally releases ions that help prevent biofouling.
- Routine Inspections: Check the propeller regularly, especially when docking.
- High-Pressure Water Cleaning: Use high-pressure water jets to remove accumulated biofouling, particularly for vessels that have been inactive for extended periods.
- Mechanical Cleaning: Scrubbing or scraping can remove stubborn barnacle build-up.

Optimize Vessel Operations
- Maintain Higher Speeds: Marine organisms are more likely to attach to stationary or slow-moving vessels. Keeping a consistent cruising speed reduces the risk of fouling.
- Avoid Prolonged Docking in High-Fouling Areas: Warm coastal waters and busy ports often have high biofouling activity, so frequent movement and proper coatings are recommended.
Preventing marine biofouling on ship propellers requires a combination of protective coatings, ultrasonic technology, material selection, routine maintenance, and operational best practices. By implementing these measures, shipowners can improve fuel efficiency, reduce maintenance costs, and enhance overall vessel performance.
